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Cardan shaft: why can't some factory automation transformation succeed?

Views: 1     Author: Site Editor     Publish Time: 2022-07-20      Origin: Site

Why can't some factory automation transformation succeed?

The "robot revolution" has begun, and many factories have embarked on the "road of no return" to automation. Many enterprises actively introduce technology, however, after the excitement; the equipment has been "hung" in the production workshop. Why is it that some factories have tried their best to achieve little?

Cardan shaft: five misunderstandings of factory automation transformation

1) Introducing robots is an automated upgrade

The application of robot is the most representative aspect of automatic upgrade, but it cannot solve all problems. Pneumatic hydraulic control and non-standard equipment automation, is also one of the very important means to achieve automation. Especially for some special applications, robots cannot solve, non-standard automation equipment is the answer. Automatic upgrade, must not only look at the robot, a variety of channels is the best.

2) You can buy a robot and it will work

As an intelligent device, robots are not easy to be installed and debugged. If the development (or secondary development) and application of robots are ignored, many robots will be bought back to be useless or used improperly. To draw an analogy between robots and sports players, a good group of athletes (robots) and a good coach (systems integrator) is what makes the teams (enterprise) win.

3) Automatic upgrade can be in place in one step

The real automatic upgrade is not a simple station or machine replacement can be completed, but extremely complex system engineering. Automatic transformation needs to be done according to one's ability, starting from the more mature automation technology, starting from the parts of the factory in urgent need of upgrading, gradually, must not pursue one step in place.

4)Any process can be replaced by automatic equipment

The production of products using automated production lines should be large enough output; Product design and process should be advanced, stable, reliable, and in a long time to keep basically unchanged. Not all processes are suitable for automatic modification. The use of automatic line in mass production has significant economic benefits.

Misconception five: the realization of automation transformation is to achieve industry 4.0

Recently, the concept of Industry 4.0 and Made in China 2025 is so hot that many enterprises blindly follow the trend. Manufacturing enterprises should pay more attention to practical technologies and solutions to problems. When the development to the information as the core technology of generalized management automation, industry 4.0 era will emerge at the historic moment.

So, if enterprises need to use industrial robot system, the first thing to do is to analyze their own production process, understand their own needs.

Cardan shaft: analyze and understand your needs

1) Listen and understand your needs carefullycardan wheel shaft price - xinsanming

The use of automated systems to assemble the production shop for manufacturing is designed to maximize the efficiency ratio between product production and quality control. We need to go to the production department and familiarize ourselves with the process. Need to study which process is the short board of the production process, which process can be automated instead of manual.

Analyze return on investment based on the combination of short-term needs and long-term goals of the enterprise. Don't just look at today or a few years from now and decide what equipment you need to buy.

2) Develop and recruit talent

In order to innovate technology, it is necessary to have appropriate technical personnel. Automatic assembly workshop will inevitably have a lot of equipment; the company's talent needs to have the ability to learn quickly, can be familiar with the integrator's system as soon as possible.

3) Define the responsible party

Both the integrator and the end user are responsible for ensuring that the production process is correct. The integrator needs to provide equipment and expert-level guidance that meet customer requirements. It is the customer's responsibility to provide the relevant information required by the production equipment.

Cardan shaft: select a reliable system integrator

The industry of industrial robot automation integration, in China, there is not a few years, at present, there is no reliable level of integrator in China, so we cannot protect their choice according to these associations or official certification. So, what kinds of integrators are relatively reliable?

1)The right size

If you look at a robotics system supplier, scale matters. This is a big and complete robot supplier, right? For example, similar to Domestic Siasun and foreign ABB, system integration and robot ontology; or a small, sophisticated robot supplier with only a handful of employees? Big does not necessarily mean better; Small, does not mean lack of strength.2) Areas of expertise

A qualified integrator is aimed at industry application integration. They are not only familiar with industrial robots, but also need to understand the production standards, production requirements and production processes of the industry. Good robotics companies don't make good robotics systems. Integrators must sell their customers robots that can produce their products, not the robots themselves.

3) Professional engineer team and project management team

When contacting professional robot system integrators, their professional and technical personnel or sales staff will generally provide detailed engineering management and implementation details, listen to your needs, and suggest you to carry out a feasibility analysis or preliminary trial production. You can get to know the composition of the technical staff of the integrator during the pilot production, whether it is expert engineers with years of work experience, or a large number of young students who have just graduated.

4) Professional documentation

Professional robot system integrators generally have their standard products, as well as the technical documentation of their standard products. They usually produce separate technical documents for different clients. If it is a foreign integrator, they will also provide translation documents; of course, there may be a fee for this part.

5) Promised spare parts

Although the stability of industrial robots has improved over the years, they are still machines. No one has ever invented a perpetual motion machine or a machine that never wears out, so your robot will still break down, so it's important to know if your supplier can provide you with the spare parts you need.

6) Professional service

If your company is a small to medium sized business, it can be a huge expense to train a technical attendant who is familiar with the system, which means you may still rely on your suppliers for most of your problems. A professional system integrator will have a dedicated service department to deal with equipment service issues. They may provide telephone support, mail support, or their equipment may be equipped with remote support.

7) Clear warranty

Finally, there are some warranty issues that need to be understood. It must be made clear that the warranty period they provide is based on three shifts, limited warranty duration, etc.

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  : +86 29 86033971
 : +86 29 86033972
  :  zhao.wanbao@dcsxsm.com
  : The Innovation Industrial Park, No.36, Jingwei Road ,Xi'an Economic and Technological Development Zone,Xi'an City,Shaanxi Province,China
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